Consumer hardware 2023 16 weeks

Brightpath Audio

Consumer audio hardware brand, two product families

Engagement
16 weeks
Office
Chicago
Lead partner
Oliver Grant

The challenge

Brightpath launched on time but not on margin: bill-of-materials cost had crept 9 percent above plan, and channel inventory reached fourteen weeks of cover the moment reviews landed late.

What we did

Oliver Grant's team re-engineered the bill of materials around two component platforms shared across the family, renegotiated with the EMS partner on build-ready volumes, and set a launch calendar where review timing is an input, not an accident.

Channel inventory became a weekly number with a named owner; the second family standardized on the same platforms before tooling started.

The outcome

Bill-of-materials cost fell 9 percent on the flagship family. Channel inventory fell from fourteen to eight weeks of cover, and the next launch shipped a quarter earlier at a higher opening margin.

Impact metrics

Bill of materials cost −9 % vs plan

Before 100 % vs plan
After 91 % vs plan

Channel inventory −6 weeks of cover

Before 14 weeks of cover
After 8 weeks of cover

Shared platforms across family +96 components

Before 22 components
After 118 components

Bars are scaled per metric against its own maximum. Direction of improvement: Bill of materials cost, Channel inventory, Shared platforms across family — see each metric.

Expertise behind this program

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